Custom Clear PET Travel Fine Mist Spray Bottles – 10ml to 500ml
Boyu Packaging’s clear PET fine mist spray bottle series provides a lightweight, customizable packaging solution for facial mist, toner, hair mist, body spray and other compatible personal-care liquids. Capacities from 10ml to 500ml cover samples, travel packs, standard retail products and larger refill or professional formats. The round PET bottle can be paired with a PP fine-mist sprayer, protective cap and custom decoration for private-label and OEM projects.
Explore our custom spray bottle collection, plastic cosmetic bottles and skincare packaging solutions, or contact Boyu Packaging for samples, dimensions and a project quotation.
Core Product Specifications
| Product | Clear PET travel fine mist spray bottle |
|---|---|
| Brand | Boyu Packaging |
| Capacity options | 10ml, 20ml, 30ml, 50ml, 100ml, 200ml, 300ml and 500ml |
| Bottle material | PET |
| Sprayer material | Primarily PP with internal components selected for the formula |
| Shape | Round / cylindrical |
| Standard appearance | Clear; custom colors available |
| Closure | Fine-mist pump sprayer with optional protective cap |
| Decoration | Silk-screen, heat-transfer, hot stamping, UV and digital printing |
| Applications | Facial mist, toner, hair mist, body spray, room spray and compatible low-viscosity liquids |
| MOQ | 10,000 pieces per design / SKU |
| Sample | Stock sample available; courier cost normally paid by buyer |
| OEM / ODM | Accepted |
| Place of origin | Zhejiang, China |
Specification note: The supplied 50 × 30 × 20cm and 0.200kg are marketplace package data, not verified bottle dimensions or single-bottle weight. Height, diameter, neck finish, wall thickness, bottle weight and carton quantity vary by capacity and must be confirmed using the selected mold and technical drawing.
Capacity Guide
| Capacity | Typical positioning | Common applications |
|---|---|---|
| 10ml–30ml | Sample, trial and travel pack | Facial mist, fragrance sample, refreshing spray |
| 50ml–100ml | Travel and compact retail | Toner, hair mist, body mist and setting spray |
| 200ml–300ml | Standard retail size | Haircare, body care, room spray and personal care |
| 500ml | Large retail, refill or professional use | Salon, spa and high-frequency applications |
US fluid-ounce sizes should be quoted separately when required. Four US fluid ounces is approximately 118ml and six US fluid ounces is approximately 177ml; they are not identical to 100ml and 200ml. Confirm nominal fill, brimful capacity and label declaration before ordering.

Key Features and Buyer Benefits
- Clear PET presentation: displays the liquid color with a clean, glass-like appearance at a lower transport weight.
- Broad capacity range: enables brands to build sample, travel, retail and professional sizes with a related visual language.
- Controlled fine mist: a matched sprayer can provide convenient, even application for suitable low-viscosity liquids.
- Multiple decoration methods: supports simple one-color logos as well as detailed, multicolor graphics.
- Lightweight and durable: practical for travel, e-commerce, salons and international distribution.
- OEM support: bottle, sprayer, color, dip tube, decoration and export packing can be coordinated as one project.
PET Compared with Other Packaging Materials
| Material | Advantages | Considerations |
|---|---|---|
| PET | High clarity, lightweight, impact resistant and widely recyclable | Formula, temperature and stress-cracking compatibility require testing |
| HDPE | Good chemical resistance and durable handling | Normally opaque or translucent rather than crystal clear |
| PP | Good chemical stability and widely used for sprayers | Bottle appearance and stiffness differ from PET |
| PETG | High clarity and premium thick-wall possibilities | Higher cost and recycling acceptance may vary |
| Glass | Premium feel and strong barrier performance | Heavier, breakable and more expensive to ship |
Suitable Formulas and Compatibility
These bottles are designed for compatible low-viscosity liquids such as facial mist, toner, hair mist, body mist, light room spray and selected personal-care formulations. Fine-mist pumps are not intended for thick lotion, gel, suspended powder, glitter or high-particle products because these may clog the nozzle or prevent consistent atomization.
Compatibility must be checked using the complete formula. Alcohol level, fragrance oil, essential oil, solvent, pH, surfactants and active ingredients can affect PET, the gasket, dip tube, spring and valve. A product that appears stable for several days may still show stress cracking, swelling, discoloration, leakage or spray changes after longer storage. Filled-product testing is therefore recommended before mass production.
Fine-Mist Sprayer Performance
The sprayer draws liquid through the dip tube, meters a small dose and forces it through the nozzle to form droplets. Performance is influenced by the actuator, engine, nozzle geometry, output, dip-tube internal diameter and formula viscosity.
Important approval points include:
- output per stroke and required number of sprays per use;
- spray angle, droplet size, coverage and mist consistency;
- number of priming strokes and actuator return speed;
- dip-tube length and angled cut near the bottle base;
- closure neck finish, gasket material and tightening torque;
- protective cap, locking feature and transport requirements.
Sealing and Leakage Prevention
Leak resistance depends on the complete bottle-and-pump system. The sprayer must match the neck diameter, thread, sealing land and gasket. A pump that can be screwed onto a bottle is not automatically a technically correct match. Cross-threading, insufficient torque, an unsuitable gasket, a loose dip tube or product attacking internal seals can all cause leakage.
Boyu Packaging can check closure fit, assembly, pump priming, spray pattern and upright/inverted leakage using an agreed test medium. For the final commercial product, the buyer or filler should repeat validation with the real formula under expected storage, temperature and transport conditions. Caps, locking actuators, inner bags and carton dividers can provide additional protection during shipment.

Color, Logo and Printing Options
The standard clear body can be customized in transparent tints, translucent colors or solid colors, subject to material and order requirements. Provide a Pantone reference and approve a physical sample because resin, bottle thickness and lighting can influence the final appearance.
- Silk-screen printing: clean and cost-effective for logos and limited spot colors.
- Heat-transfer printing: suitable for larger-area and multicolor designs.
- Hot stamping: creates metallic highlights for premium branding.
- UV printing: supports detailed graphics and multiple colors on suitable surfaces.
- Digital printing: useful for complex artwork, subject to bottle shape, print area and production feasibility.
Artwork should be supplied in an editable vector format when possible. The printable area, color count, registration tolerance, adhesion standard and approved master sample should be confirmed before production.
Manufacturing Process
- Material and preform preparation: PET resin, color masterbatch and suitable preform specifications are confirmed.
- Blow molding: preforms are heated, stretched and blown in the selected capacity mold.
- Bottle inspection: clarity, molding quality, capacity, neck dimensions and stability are checked.
- Decoration: the approved printing or stamping process is applied.
- Pump matching: closure, gasket, actuator and dip tube are fitted to the bottle and formula requirement.
- Final QC and packing: appearance, function, sealing and carton information are checked before release.
Quality-Control Checklist
- Bottle clarity, contamination, scratches, deformation and molding defects
- Capacity, weight, height, diameter and critical neck dimensions
- Sprayer fit, gasket placement, dip-tube connection and assembly torque
- Priming, output, spray pattern, atomization and actuator recovery
- Upright and inverted leakage checks using an agreed test liquid
- Printing position, color, appearance and adhesion
- Carton quantity, protective packing, markings and shipment condition
Compliance, Safety and Environmental Claims
PET and PP are widely used for cosmetic and personal-care packaging, but compliance is determined by the final material specification, additives, decoration, intended use and destination market. Supporting material declarations or testing can be discussed for the confirmed order.
CE marking is generally not a universal certification for an ordinary empty cosmetic bottle, and RoHS is not automatically the main compliance framework for conventional packaging. “BPA-free,” EU compliance or other claims should only be stated when supported by applicable documentation for the final components. The customer remains responsible for the finished formula, product notification, labeling and market-specific regulatory obligations.
OEM / ODM Process and Mold Requirements
- Provide capacity, quantity, formula type, destination market, color, sprayer and artwork.
- Select a compatible existing bottle, neck finish and pump structure.
- Confirm quotation, drawing, decoration and packaging specifications.
- Approve stock, color or decorated samples and complete formula testing.
- Confirm the order, payment and approved production standard.
- Complete mass production, inspection, packing and shipment.
A new mold is normally unnecessary when an existing 10–500ml bottle meets the required shape, capacity and neck specification. Custom color and printing usually use existing tooling. A private shape, embossed logo, special neck, unusual wall structure or exact proprietary dimensions may require 2D/3D development, prototyping, a new mold and trial production.
MOQ, Price and Production Time
The customized MOQ is 10,000 pieces per design or SKU. Final price depends on capacity, bottle weight, resin/color, sprayer structure, gasket, protective cap, decoration, print colors, order quantity, carton requirements and Incoterm. Accurate pricing therefore requires a confirmed bottle-and-pump specification.
Stock samples are normally faster than custom samples. Customized mass production typically requires approximately 30–45 days after sample, artwork and deposit approval. New tooling, special decoration or large volume may extend the schedule. Allow additional time for formula compatibility testing and international shipping.
Packaging, Shipping and After-Sales
Bottles and sprayers can be packed separately or assembled according to the filling line. Export cartons, inner bags and dividers are selected according to bottle size and decoration. Final pieces per carton, carton dimensions, gross weight and volume are confirmed after the exact SKU is approved.
Samples may ship by DHL, FedEx, UPS or another courier. Bulk orders can move by sea, air, rail or the buyer’s nominated forwarder. If a quality concern is found, retain batch labels, carton information, quantities, photos and videos so the cause and corrective solution can be reviewed efficiently.
Recyclability and Reuse
PET bottles are recyclable where suitable collection and processing systems exist. A multi-material sprayer may need to be separated according to local rules. PCR PET options can be discussed if clarity, color, formula compatibility and destination-market requirements allow them. Reuse is possible only when the package remains undamaged and the brand establishes suitable cleaning, drying and hygiene instructions; repeated pump performance should also be evaluated.
Frequently Asked Questions
Which capacity is best for travel?
The 10ml, 20ml, 30ml and 50ml sizes are commonly chosen for samples and travel. Airline or retailer requirements should be confirmed for the destination market.
Can the bottle hold alcohol-based products?
Potentially, but the alcohol level and complete formula must be tested with the bottle, gasket, spring, dip tube and sprayer. Do not approve the package from PET material name alone.
Can you customize the bottle and pump colors?
Yes. Custom colors are available subject to quantity and technical feasibility. A Pantone reference and approved physical sample are recommended.
How do you control leakage?
The neck, pump thread, gasket, dip tube and assembly torque are matched as one system. Functional and leakage testing can then be performed with an agreed liquid and repeated with the buyer’s finished formula.
Are free samples available?
Available stock samples may be provided free of charge, while courier costs are normally paid by the buyer or charged to the buyer’s courier account. Custom decoration samples may involve setup fees.
What information is required for a quotation?
Please provide the capacity, quantity per SKU, formula type, bottle and pump color, spray requirement, decoration artwork, destination country and Incoterm. A filled-product sample is recommended when spray quality or compatibility is critical.
Request a Quote
Send your required capacity, quantity, formula type, Pantone color, sprayer specification and artwork to Boyu Packaging. We will confirm available dimensions, recommend a suitable pump, arrange samples and prepare a customized quotation.



